An Australian organization planned 5,400 recycled cotton totes for an employee and partner merchandise program. Products had to carry a drink bottle, notebook, laptop accessories, and boxed gifts, with cartons divided among three distribution locations. The original 38 × 42 cm flat design lacked sufficient capacity and pulled sharply at the handle roots when loaded. A large printed message also sat too close to the proposed reinforcement area. Individual plastic packaging was not preferred, but goods still needed protection during sea and road transport. Szoneier changed the structure to approximately 44 × 36 × 14 cm with a bottom gusset, wider shoulder handles, extended handle attachment, and an inner bottle sleeve. Artwork was reduced and moved so the reinforcement remained clear of the print. A removable recycled-paper base insert helped the bag hold its shape during the merchandise presentation while preserving a relatively flat shipping format. The packed sample was reviewed with the planned contents. The project set a 12 kg internal load target for development checks, although normal use was expected to remain below the test condition. Handle roots, bottom seams, gusset corners, and bottle-sleeve attachment received particular attention. Totes were folded with tissue protection around the printed face and packed directly into lined master cartons. Carton marks identified location, quantity, sequence number, and program code. The order was split into three destination groups before container loading. Production and packing required approximately 30 working days after pre-production approval, followed by the selected ocean and domestic distribution schedule.